Bought on marktplaats.nl for 20 euro. The compressor wheel has one blade
slightly bend, shaftplay seems to be quite big. So time to take the turbo
apart and see what is wrong. The only thing you can not do is balancing
the turbo. Although: please have a look at: https://www.technologie-entwicklung.de/Gasturbines/Balancing_Tool/balancing_tool.html
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This is how I received the turbo. First I wanted it to use it on
my Suzuki Alto, but due to a miscalculation it was way to big for
turbocharching a 800cc engine. Turbo came of a 1995 Citroen Xantia
1.9 Diesel. |
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After downloading the partslist of the melett website. |
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Taking the turbo apart is pretty straightforward, but you do
need a Torx, size T25, to remove the intake housing from the bearing
section.. It now looks almost the same as the picture above... |
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Didn't make a picture of the bended blade, but if you look on the
top blade you can still see some degree of distortion. All the other
blades seem to be in good order. |
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Start of rebuild: This is how the bearing housing looks like after
all the components have been removed. The two inner bearinglocks are
still in place. |
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Sleeve bearing, most of the times the inner side is more worn
then the outside. Change the bearing if needed. |
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Apply clean engine oil to the new components, and lock the bearing
with the clip. |
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Same on the hot side... |
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Clean the turbineshaft thoroughly, and again apply some clean engine
oil. Replace the ring on the end of the shaft, next to the turbine
wheel. |
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I really have no idea, how to call the following components... Clean
them and apply clean engine oil. |
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The thrust plate? |
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No picture of it, but you also have to replace the seal ring in
the center. You can gently push it out, apply new oil and seal ring,
and press gently back. Fasten de 4 torx bolts. |
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The hot side: put the heatshield back after decarbonising. |
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After oiling, put the turbine back in the shaft, put the compressor
wheel back on and fasten it gently. |
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The hotside of the KKK turbo. I did some porting and polishing on
the turbine entry. This will prevent carbon buildup and remain high
gas speeds! |
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This is how the polished turbo entry looks like. You can see the
casting number "3" |
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"sandwiching"it back together... |
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Put the turbine housing back with a new rubber O-ring, and reconnect
the pressure tube to the actuator. |
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Yes, this is the turbo how I started with it. the turbo entry has
not been polished yet. |